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Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

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Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

China Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected wholesale

Model Number : LYAPL1-20-I

Certification : CE, ISO, GMP

Place of Origin : China

MOQ : 1 unit

Price : USD 150,000-350,000 per unit

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 180 work days

Packaging Details : carton, wood carton, pallets

Machine Name : Ampoule Filling Line

Function : Ampoules Washing, Sterilization, Filling, Sealing

Filling Volume : 1-10ml

Filling Liquid Type : Penicillin Injection Production

Max Output Capacity : 30000 BPH

Ampoules Material : Glass

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Yes

CIP/SIP : Yes

Oven Cooling Style : Water/Air Cooling

Sterilization : Heat Sterilization

LAF System : Yes

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Ampoule Filling Line with Moist Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

Revolutionize Penicillin Injection Production with Advanced Ampoule Filling Line Technology

The ampoule filling line integrates ultrasonic cleaning, heat sterilization tunnel oven, and laminar airflow protection to deliver a seamless, GMP-compliant solution for penicillin injection manufacturing. Designed for precision and sterility, this system ensures the highest standards of pharmaceutical safety and efficiency.

Ampoules Filling Line Spec:

technical parameters

product model	LYQCL100+LYASMR 620/43+LYAGF8
size range	1-20ml national standard ampoules
Output(1-2ml)	16000-22000pcs/h
Output(5-10ml)	8000-12000pcs/h
Output(20ml)	5000-7000pcs/h
Clarity	＞99%
Breakage rate	≤1%(whole line)
Filling Precision	±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure	0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure	0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas	Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption	0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption	0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume	3500-4100m³/h
Net weight	7800(kg)
Total power	around 72kw 380V 50HZ
Outline size	around 9940x2260x2445mm

Core Features:
1️⃣ Full-Automated Ampoule Filling

High-precision dosing pumps (±0.5% accuracy) for penicillin injection filling (1-20ml), minimizing product loss and ensuring batch consistency.
Adaptive servo-driven mechanisms handle diverse ampoule sizes (1-20ml) without manual adjustment.

2️⃣ Ultrasonic Cleaning & Sterilization

Ultrasonic tanks remove particulate contaminants and water-soluble residues using multi-stage rinsing (WFI + purified water).
Moist heat sterilization tunnel oven operates at 250°C±5°C, achieving a 3-log reduction of endotoxins for depyrogenation.

3️⃣ Laminar Airflow Protection

ISO Class 5 air filtration system creates a particle-free environment during ampoule filling and sealing, critical for penicillin’s sensitivity to microbial contamination.

4️⃣ GMP-Compliant Design

Constructed with 316L stainless steel for corrosion resistance and easy cleaning.
Seamless integration with upstream/downstream equipment (e.g., depyrogenation tunnels) via mesh belt (arc-shaped conveyor) to prevent cross-contamination.

Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

Why Choose This Line?

Efficiency: Processes 300-500 ampoules/minute with <0.1% breakage rate.
Compliance: Meets CFDA, EU GMP, and FDA standards for injectable pharmaceuticals.
Adaptability: Ideal for antibiotics (e.g., penicillin), vaccines, and high-value biologics requiring aspetic condition.

Target Industries: Pharmaceutical manufacturers, biotech companies, and CDMOs specializing in parenteral drugs.

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Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

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